The
Turning Process ::
Vernon makes what
he likes to make, and this simple joy is evident in all his work. He has
always turned bowls in uncluttered, universal forms. There is a great charm
in this. The wood is not "fancied up." This allows the wood to
appeal to a person's senses without interference. The grain and patterns
are naturally complemented by this classic technique. This is especially
true of the very large bowls, Vernon's trademark. The bowls are meant to
be used, and will last indefinitely. This straightforward approach gives
a feeling to the bowls that elicits a response from everyone.
To live in the
Pacific Northwest means a variety of large trees are available for turning.
The wood Vernon turns into bowls is all locally grown; native or planted
as ornamentals. The native woods include bigleaf maple, alder, red cedar,
yellow cedar, Douglas fir, madrona, and wild cherry. The ornamentals are
American elm, sequoia, sycamore, monkey puzzle, black walnut, hickory,
sugar maple, ailanthus, black locust, cherry, and oak. Driving around,
Vernon will say, "There's a big monkey puzzle tree." He knows
where, in several counties, most of the monkey puzzle and many other ornamental
or unusual trees are growing.
Every tree Vernon
uses is removed for some other reason; it's "rescued wood."
Vernon gets a phone call. A friend or a stranger who has heard of him
says, "I have this tree, too close to the house. It has to come down.
No one wants it. It's too big to handle."
Getting wood home
can be quite an adventure. Vernon takes his long-bar chainsaw, truck,
and trailer. Using the skills he has developed in a lifetime of working
in the woods, building, and tinkering, he cuts the log into pieces for
the lathe and rolls them on the trailer. Usually someone says, "Are
you going to put that on there all by yourself?" The pieces weigh
from 50 pounds to 2 tons.
Vernon has devised
a system of 2 parallel pipes, like rails, to scoot wood into the van if
it is uphill from the road. Imagine the surprise of a friend who was helping
one day. They pried and pushed and got a large chunk flat side down on
the rails. Vernon hopped on top, rode down the rails and slid into the
van. Just a kid at heart.
An ailanthus, also
called Tree of Heaven, was cut by a city parks crew. It was six feet in
diameter. Fortunately the ground was level and clear so the van could
be parked right near the wood. After Vernon cut a slab 14 inches thick,
he and his wife, Karen, had to put it in the truck. Using a simple but
very effective system of prying up with a steel bar and blocking with
wood blocks, the huge slab was brought slowly to the level of the truck
bed. Then they pried and pushed it into the van. In logger jargon, this
process is called "pinching." Perhaps a reference to fingers
and toes.
After he gets these
big chunks of wood home to the shop, Vernon trims the corners with the
chainsaw to begin the process. With a platform jack he lifts a piece and
bolts it to the face plate on the lathe. This lathe, which he built, is
a 1,000 pound block of concrete with the motor and pulleys bolted on.
The steady-rest stand for the cutting tools is a chunk of steel 2.5 feet
in diameter with a 2.5 inch shaft. When Vernon wants to build a piece
of machinery or a tool he often goes "shopping" at old abandoned
shingle mills in the local woods to get steel. He is always on the lookout
for steel blades from wood planers, saws, or other cutting tools to experiment
in making another lathe tool.
He begins turning
the wood slowly, taking off all the bark and rough spots. Then he begins
shaping the bowl inside and out. He has an idea in mind, but the resulting
piece is always dictated by the wood. Many interesting things are found
imbedded in the wood of trees that grow in town. Nails, insulators, bolts,
bullets, and barbed wire make unusual colors and patterns in a bowl. Most
of the wood is turned green as soon as possible after the tree has been
cut down. When the bowl is completely turned, he rough sands it on the
lathe.
Every bowl that
comes off the lathe is perfectly round, with the rim and the foot parallel.
As the wood slowly dries, it changes shape, giving character to the bowl.
Each is different depending on the kind of tree, the conditions where
the tree grew, the thickness of the finished piece, the grain of the wood
and drying conditions, including time of year, temperature, and other
unpredictables.
Then the 2 to 5
month drying process begins. Nothing is kiln dried. The bowl is handled
daily during much of this process. When it is completely dry the finishing
begins. The bowl is sanded smooth and finish coats are applied. In between
each coat the bowl is again sanded. Wax is applied for the final coat.
All finish products are food safe. Any type of food safe wax or oil can
be applied to the bowl thereafter. The bowls are signed and numbered,
then Karen markets them in galleries around the country.
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